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PFAS-Free Polymer Processing Aid (PPA) for PA, PET & PBT Extrusion – SILIMER 9600

SILIKE SILIMER 9600 is a PFAS-free PPA for PA, PET, PBT and other polar polymers, helping reduce die build-up, extrusion pressure and melt fracture.

 


Product Detail

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Description

SILIKE SILIMER 9600 is a modified copolysiloxane PFAS-free and Fluorine-Free processing additive developed for polar resins, including polyamide (PA), polyethylene terephthalate (PET), and polybutylene terephthalate (PBT).

By combining the initial lubricating properties of polysiloxane with the polarity of its modified functional groups, SILIMER 9600 can migrate toward processing equipment surfaces during extrusion and help reduce friction at the polymer–metal interface.

This lubricating action can help improve resin flow and processability, reduce extrusion pressure and torque, minimize die build-up and melt fracture, and enhance the surface appearance of extruded products.

Its modified chemical structure is designed to provide good compatibility with suitable resin systems, supporting improved processing performance with a reduced risk of additive blooming.

Product Specifications

Grade

SILIMER 9600

Appearance

Off-white powder
Active content

100%

Melting point

50~70

 Volatile(%)

 ≤0.5

Application areas

Polar polymer processing and extrusion, including PA, PET, PBT, PVC, PLA, PBAT, and PC/ABS; selected applications in films, sheets, fibers, pipes, and wire and cable manufacturing.

Typical benefits

1. Improved Melt Flow & Processability

Helps improve melt flow and reduce extrusion pressure and torque, supporting more efficient processing of suitable polar polymer formulations.

2. Reduced Die Build-Up

Helps minimize material deposits around extrusion dies and processing equipment, reducing the need for frequent cleaning.

3. Melt Fracture & Sharkskin Control

Helps reduce melt fracture and sharkskin defects, contributing to smoother and more consistent extruded surfaces.

4. Longer Continuous Production Runs

By reducing die deposits and processing interruptions, SILIMER 9600 can help extend cleaning intervals and support more consistent production.

5. Improved Surface Appearance

Helps enhance surface smoothness and reduce extrusion-related surface defects while supporting the appearance of finished products.

6. PFAS-Free Processing Aid Option

Provides a PFAS-free alternative for evaluating the replacement of conventional fluorinated PPAs in compatible polar polymer extrusion systems.

How to use

SILIMER 9600 can be premixed with resin pellets, powders, or other formulation ingredients before processing, or incorporated during compounding to produce a masterbatch.

The general recommended dosage is 0.1–4.0 wt%, depending on the polymer formulation and processing requirements.

When used as a PFAS-free alternative to fluorinated PPAs to improve lubrication and reduce die build-up, a dosage of 0.05–1.0 wt% is recommended for initial evaluation.

The optimal dosage should be determined through application-specific trials.

Transportation & Storage

This product could be transported as non-hazardous chemical. It is recommended to be stored in a dry and cool area with a storage temperature below 50°C to avoid agglomeration. The package must be well sealed after each use to prevent the product from being affected by moisture.

Package & Shelf life

The standard packaging is a paper box with a PE inner bag with net weight of 25kg. Original characteristics remain intact for 12 months from the production date if stored as recommended.

FAQ

Frequently Asked Questions About PFAS-Free PPA for PA, PET & PBT Extrusion | SILIMER 9600

1. What PFAS-free processing aid can be used for PA, PET, and PBT extrusion?

SILIKE SILIMER 9600 is a modified copolysiloxane-based, PFAS-free polymer processing aid designed for polar resins such as PA, PET, and PBT. It can be evaluated to improve melt flow, reduce die build-up, and minimize extrusion-related surface defects.

2. How can die build-up be reduced during PA, PET, or PBT extrusion?

Die build-up can be influenced by resin formulation, processing temperature, melt stability, and die conditions. SILIMER 9600 helps improve lubrication at the polymer–metal interface, which may reduce material accumulation around the die. Processing conditions and formulation compatibility should also be evaluated.

3. Can SILIMER 9600 reduce melt fracture and sharkskin defects?

SILIMER 9600 is designed to help reduce melt fracture and sharkskin by improving lubrication during extrusion. Actual performance depends on the resin formulation, processing conditions, and addition level.

4. Can SILIMER 9600 replace fluorinated polymer processing aids?

SILIMER 9600 can be evaluated as a PFAS-free alternative to conventional fluorinated PPAs in compatible polar polymer formulations. Comparative extrusion trials are recommended to assess melt fracture, die build-up, extrusion pressure, and final product properties.

5. What is the recommended dosage of SILIMER 9600?

The general recommended dosage is 0.1–4.0 wt%. For applications targeting improved lubrication and reduced die build-up as an alternative to fluorinated PPAs, 0.05–1.0 wt% is recommended for initial trials. The optimal dosage depends on the resin and processing conditions.

6. Will SILIMER 9600 affect printing, bonding, or other downstream surface treatments?

SILIMER 9600 is designed for compatibility with suitable polymer formulations. However, printing, bonding, heat sealing, coating, and other surface-dependent properties should be verified in the final application.

7. Is SILIMER 9600 silicone-free?

No. SILIMER 9600 is a PFAS-free processing aid based on modified copolysiloxane chemistry. It is not silicone-free. Applications requiring both PFAS-free and silicone-free processing aids should consider a separate additive solution.

8. How can manufacturers evaluate SILIMER 9600 in their extrusion process?

A suitable evaluation should consider polymer grade, formulation, processing temperature, extrusion pressure, torque, die build-up, surface quality, and production stability. Side-by-side trials are recommended to determine the appropriate dosage and processing conditions.


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