Thermoplastic Processing Methods &Solutions for excellent aesthetic surface components

The applications of silicone additives in the polymer, plastics and compounds industry continue to grow as more benefits are identified by combining the unique properties of thermoplastics and silicone , with an affordable cost.

About the thermoplastics, with the fast development of the global economy, and the enhancement of mankind's environmental consciousness, the requirement of each field to the quality and performance of components and parts.

While, Proven that makers of thermoplastics seek to improve extrusion rates, achieve consistent mold filling, excellent surface quality, lower power consumption, and help reduce energy costs, all without making modifications to conventional processing equipment.They can benefit from silicone additives. as well as, help their product efforts toward a more circular economy.

The advanced technology in the field of silicone additives is the use of ultra high molecular weight (UHMW) silicone polymer (PDMS) in various thermoplastic resins, combining excellent processing with an affordable cost. The silicone additives are converted into solid forms, either pellets or powders, that are easy to feed, or mix, into plastics during compounding, extrusion, or injection molding.

SILIKE® LYSI series silicone masterbatch formulation with 25- 65 weight percent functional UHMW silicone polymer dispersed in various thermoplastic carriers, such as LDPE, EVA, TPEE, HDPE, ABS, PP, PA6, PET, TPU, HIPS, POM, LLDPE, PC, SAN, etc. And as pellets so as to allow easy addition of the additive directly to the thermoplastic during processing.

Scanning Electron Microscopy of a 50% UHMW silicone polymer (PDMS) dispersed in thermoplastic and showing the fine dispersion of the silicone into the organic phase. Because its high molecular weight reduces its mobility and effectively anchors the additive into the plastic.

 

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During molding operations, our LYSI silicone additives process aids can increase the lubricity of the molding compound, thus lowering melt flow resistance and easing better mold filling& mold release, less extruding torque, faster throughput . May also help improve surface quality of finished components for automotive interiors, cable and wire compounds, plastic pipes, shoe soles, film, textile, household electrical appliances, and other industries, including lower COF, greater abrasion & scratch resistance, mar resistance, hand feel...

Other valued benefits to using the silicone masterbatch technology vs. using traditional processing aid, lubricants and silicone fluid additives include:
1.Long term stability,high temperature non-precipitation sticky;
2.Materials handling, in which dirt has an affinity to silicone fluid;
3.Easy use, additional pumps, flow meter and equipment are not needed;
4. Loss of 10-16% of fluids due to high viscosity and sticking to sides of drums;
5. Recycling of drums, eco-friendly, among others.

As for the classification of silicone additives, many brands and businesses classify their products differently according to their and Different resin carrier, such as Dow Corning MULTIBASE MB50 series by their thermoplastics resin, Wacker GENIOPLAST® Pellets as molecular-weight silicone content.Of course, we can also conveniently search for the silicone additives you want in accordance with these resin and molecular-weight silicone content. Or do you have different requirements for materials?And we can according to from customer's own need to develop a new grade which is special for this products. But, how to define and classify silicone additives is not the most important thing for the factories producing thermoplastics .What thermoplastics or compounds manufacturers care more about is: that is easy to use and possess functionality designed to optimize their productivity , enhance surface effects and high-speed processability,elimination of troublesome extruder build-up.
Below, please take a look at the classification of silicone additives for applications when you want to looking for :

 

COF reduction for HDPE telecom duct

Abrasion resistance for shoe soles

 aids for HFFR,LSZH,XLPE,PVC wire&cable compounds

Scratch resistance for TPO Automotive compounds

Additives for WPC(wood plastic composites)

Anti-block and slip masterbatch for Polyolefin film

Stain resistance for White & Kitchen appliance

 Silicone tackles squeaking in automotive interior applications

Lubricant for Engineering Plastics

SILIKE Technology is independent research and development production, trading combo siloxane additives in China.,We have many grade of silicone additive, including Silicone Masterbatch LYSI Series, Silicone Powder LYSI Series, silicone Anti-scratch masterbatch, silicone Anti-abrasion NM Series,Anti-squeaking Masterbatch, Super Slip Masterbatch. And also as processing aids,Lubricants,anti-wear agents,anti-scratch additive,release agents used for Polymer.

Silicone Masterbatch

Silicone Powder

Si-TPV

Anti-scratch Masterbatch

Anti-abrasion Masterbatch

Lubricant For WPC

Super Slip Masterbatch

Silicone Wax

Anti-squeaking Masterbatch

Our customized industry solutions include:
1.Pipes and conduits: HDPE Telecom Cable Protection Ducts / Pipes
2.Footwear:PVC/EVA/SBS/SEBS/TR/TPR compounds, color rubber outsoles
3.Wire and cable :LSZH,HFFR, XLPE, LSZH ,PVC, TPU,Low COF Cable compounds, TPE wire
4.Automotive trim interiors: PP Talc filled and PP mineral filled compounds,Polypropylene,TPO Automotive Compounds,TPV compounds
5.Film: Polyolefin Film Packaging, BOPP (biaxially oriented polypropylene) packaging films, CPP film, EVA film, TPU film, Cigarette film, Tabacco film
6.Thermoplastics and Engineering plastics: Polyethelene (including HDPE, LLDPE/LDPE), Polypropylene (PP),Polyvinyl Chloride (PVC),Polyethylene terephthalate (PET) Acrylonitrile Butadiene Styrene (ABS), Ethylene Vinyl Acetate( EVA),polystyrene (PS)Compounds,, Polymethyl Methacrylate (PMMA, acrylic), nylons Nylons (Polyamides) PA Compounds, HIPS Compounds, TPU and TPE Compounds.
7.Thermoplastic Elastomers :TPU TPE, TPR, TPV ...
8.Polypropylene Extruded and Injection moulded products.

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And still we have more update SILIKE additives to be development,they are to be continued help you:
1.Increase throughput and productivity in the extruder and the mold, while reducing energy demand and helping improve dispersion of pigments and other additives;
2.Silicone often aids dispersion, compatibility, hydrophobicity, grafting and crosslinking;
3.Create excellent performing thermoplastic compounds and components

Moreover, we supply Innovation patented dynamic vulcanizate thermoplastic Silicone-based elastomers (Si-TPV), It has drawn much concern due to its surface with unique silky and skin-friendly touch, excellent dirt collection resistance, better scratch resistance, not contain plasticizer and softening oil, no bleeding / sticky risk, no odors. It is suitable for skin contacted products, especially for Wearable Devices, Gym sports gear, handle grips, and home appliances,surface cover, other components...

Key Benefits:
1. Extremely Silky and Skin-friendly touch: does not require additional processing or coating steps;
2.Exceptional Aesthetics: deliver long-lasting touch feel,colorfastness, Stain-resistant, resistant to dust accumulated, even with exposure to sweat, oil and UV light;
3.Design freedom: Over-molding capability, excellent bonding to PP, PC, PA,ABS, PC/ABS, TPU, and similar polar substrates, without adhesives, colorability, no odor;
4.Non-tacky Feel that Resists Dirt: contains no plasticizers that can create surface stickiness;
5. Outstanding scratch resistance and durable abrasion;
6. Eco-friendly and 100% recyclable material;
Si-TPV thermoplastic elastomers is worth opening a door for alternative aesthetic components:

Comfortable and durable Suitcase Handle

Silky-smooth elegant in earphones Devices

Low VOCs Leather is resistance to dust and scratch

Easy clean  Electric toothbrushes grip handles

Comfort with resistance to sweat fitness recreation accessories

Skin friendly stain resistance Mother Baby products

For more information,or For professional technical support, please contact us:
Mobile / Whatsapp : + 86-15108280799
Email: amy.wang@silike.cn
Or you can send us your inquiry by filling the text on the right.Welcome remember to leave us your phone number so we can contact you in time.

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